High precision custom 5 axis CNC machining metal CNC machining parts
5-axis CNC machining is an advanced manufacturing process that allows the cutting tool to move simultaneously across five different axes. This capability is essential for producing complex, high-precision parts with greater efficiency and fewer setups. Industries like aerospace, automotive, and medical device manufacturing rely on 5-axis machining services for intricate components that require extreme accuracy.
►Free & Automatic DFM feedback
►Tolerances down to ±0.0004″ (0.01mm)
►24/7 engineering support
Advantages of Using 5 Axis Machining Services
| Higher quality. The five-axis CNC machine tool adopts a single programming design mode, which can realize the processing of complex-sh. |
| Faster cutting speed. Since the running trajectory of the five-axis CNC machining center is changed, allowing the X-axis and Y-axis to rotate simultaneously, the cutting speed of the parts will be greatly increased. |
| Improve accuracy. Unlike traditional machining, five-axis parts are much more precise in terms of tolerance accuracy. Also, because the 5-axis CNC tool is shorter, it can achieve a superior finish more efficiently. |
| Easily handle the processing of complex parts. We have a first-class five-axis lathe, which can produce more complex machine parts for you in the shortest time and at the lowest cost. |
5-axis CNC machines ensure high precision and precision through several advanced features:
- Powerful 5-axis CNC control– The heart of the system, the control unit orchestrates simultaneous movement along fixe axes ensuring seamless coordination for complex machining tasks.
- Rigid machine constructions – the rigidity of our CNC mills minimizes vibrations during operation, leading to more precise cuts and consistent results.
- High-pressure chilled coolant system – To ensure consistent performance, the high-pressure cooling systems in our 5-Axis machines are designed to dissipate heat, prolonging tool life and assuring precise cuts.
Tolerance for 5 Axis CNC Machining Services
Type
| Tolerance |
Linear dimension
| +/- 0.015 mm
+/- 0.002 inch
|
| Hole diameters (not reamed) | +/- 0.015 mm
+/- 0.002 inch
|
| Shaft diameters | +/- 0.015 mm
+/- 0.002 inch
|
| Part size's limit | 850 * 650 *550 mm
39.0 * 23.5 * 23.5 inch |
Characteristics of five-axis CNC machining
Improved accuracy: 5-axis CNC machines provide superior accuracy, ensuring that each part meets strict specifications. This precision is critical in an industry where performance and safety are critical.
Complex shape capability: The ability to move along multiple axes allows the production of complex shapes and detailed features. Manufacturers can create components with dents and complex contours in a single setup.
Increased efficiency: By reducing the need for multiple setups and tool changes, 5-axis machining significantly reduces production time. This efficiency reduces turnaround time and increases overall productivity.
Multifunctional material handling: 5-axis CNC machining is suitable for a variety of materials, including metals, plastics and composites. This versatility enables manufacturers to select the materials that are best suited to their specific application.
Superior surface finish: Advanced tools and 5-axis CNC used in the machining process result in superior surface finish.
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